AGV Solution for Automobile Seat Factory

Basic Transportation Process:

In the AGV project of the automobile seat factory, when the assembly station of the production line needs materials, the demand for materials is issued through the MES system. After the AGV Dispatching System receives the demand for materials, the AGV is dispatched to send the material trolley full of materials to the work station that needs the corresponding materials. Arrive at the work station, put down the full material trolley, and then automatically suspend the empty material truck and transport it to the empty material trolley area. The AGV enters standby and waits for the next cycle.

AGV Model for this Project:

AGV TypeUnidirectional lurking AGV
External DimensionL1400*W420*H290(mm)
Minimum turning radius600mm
Travel DirectionForward, backword, turn left and right, branch
Driving Lifting TypeAutomatic lifting
Control MethodPLC/AGV Moving Control Unit (Optional)
Guidance MethodMagnetic Tape Guidance
Communication FunctionRF / WiFi
Driving MethodDifferential Speed Driving
Driving Power SupplyDC 24V / DC 48V
Loading Capacity500KG / 800KG
Moving Speed0-45m/min (custom support)
Guidance Accuracy±10mm
Stop Accuracy±10mm
Working Type24 Hours
Gradeability2-3 degree
Charging TypeManual Charging (optional automatic charging)
Battery Lead acid battery / lithium battery, Maintenance Free Battery, Continuous discharge number>300 times
Safety Induction Range≤3m, Adjustable. The distance for emergency brake is less than 20mm
Human-machine InterfaceThe touch screen human-machine interface is adopted to easily set the parameter, site or alarm.
Working EnvironmentIndoor Temperature: 0-40 Celsius Degree; Relative Humidity: 5%-90%
Safety ProtectionFront Obstacle Testing Sensor + Mechanical Anti-collision Mechanism
Safety induction rangeDetecting range ≤3m, adjustable; Emergency braking distance: <20mm
AlarmSound and Lighting alarm
Design Life>10 Years
Basic Introduction of this Magnetic Strip Guided Automatic Guided Vehilc
AGV adopts special driving mechanism and special control system with mature technology and stable performance, fully realizes the universality and modularization of system control, and the performance of each functional module is stable. Motors, navigation sensors, landmark sensors and other core components all use high-quality famous brand components such as SICK, SIMENS to ensure stable and reliable operation.
Drive Unit: differential driving method, DC brushless motor. The driving mechanism has a shock absorption mechanism to ensure that the AGV can run on uneven ground, so as to achieve the shock absorption effect of the vehicle and reduce mechanical damage.
Control Unit: The control part adopts high-performance embedded system as the central control hub, supplemented by RFID technology, high-efficiency brake circuit and magnetic induction tracking technology. It constitutes a complete sampling-processing-issuing instructions-executing instructions, such a closed-loop control system.
Controller and Operation Panel: with perfect manual/automatic conversion function, it can operate independently of the transport line in manual state; AGV is not affected during emergency stop or normal line stop, and the AGV can work independently outside the transport line in manual state Operation; AGV has running sound and light prompts, alarm sound and light prompts, AGV working status and fault information, etc. You can set system parameters and modify system parameters through the display and operation panel.
An obstacle sensor and a buffer protector are installed at the front end of the AGV: the obstacle sensor can detect obstacles within the range of 0-180° in the direction of the AGV cart (distance 0–3M adjustable). When the obstacle is detected, the AGV It will slow down and then stop (distance adjustable), and an alarm will prompt you to remove the obstacle. When the obstacle is removed, the AGV car will start automatically. When the obstacle touches the anti-collision mechanism, the AGV automatically stops immediately and sound and light alarm will start. The operator must manually start the AGV after clearing the obstacle, and the AGV can continue to work.
Buffer Protector: a mechanical protection device that contains a trigger sensor switch. When the AGV is in direct contact with an obstacle, the mechanical protection device and the electronic switch are triggered to automatically cut off the power. After the AGV stops, it must be manually restored before the button can be restarted to protect pedestrian safety.
The AGV is equipped with eye-catching signal lights and audible alarm devices to remind surrounding operators.
Emergency Stop Switch: The AGV is equipped with an emergency stop switch; after the emergency stop switch is pressed, the power of each drive motor is disconnected and the motor is locked, then manual intervention is required to start; the processing method is simple and fast, and the processing time is within 3 seconds.

Solution list of this Project:

1Unidirectional lurking and pulling AGV 500KG Payload7Unit
2Lead-acid Battery Charger7pcs
375AH Lead-acid Battery14Unit
4Battery Cart7pcs
5AGV Dispatch System1Unit
6Central Management System1Unit
7Wireless Release Button14pcs
8Magnetic Strip for Navigation1500Meters
9Tape for Protecting the Magnetic Strip1500Meters
10RFID Card300pcs
11AGV Solution Design1pcs
12Installation and Commissioning1pcs
13Accompanying Factory Production1pcs
14Packaging, Transportation, Insurance, Training,Acceptance1pcs

Training and Services:

Training PlanWe provide AGV operating training to help our customers, and to solve basic problems while the AGV is operating and increase the efficiency.

Two plans:
1, Customers assign staff to our company to get trained once we finish the manufacturing and testing in our factory, then they are qualified to get back to working site to give instructions.
2, Our company could send our staff to our customers' project site with your permission to help.
Pre-Sales ServiceFree consulting service
Customize non-standard product
Free technical consulting for specific requirement and particular construction scheme
Mid-Sales ServiceWe will recommend the most suitable product based on your requirements
After-sales ServiceFree technical operating training
Free instruction on installation and debugging
Satisfying solution within 12 - 24 hours since your request is received
Maintenance ServiceSupport. An agreement will be signed.

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